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Fix macOS+Bun E2E hang (cross-binary keychain read) + per-test timeout watchdog#265

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Jun 8, 2026
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Fix macOS+Bun E2E hang (cross-binary keychain read) + per-test timeout watchdog#265
jancurn merged 1 commit into
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@jancurn jancurn commented Jun 8, 2026

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Fixes the macOS+Bun E2E job hanging until GitHub's 6h hard kill. Root cause (pinned via a sample backtrace of the hung process): the Node bridge did a cross-binary native macOS Keychain read of the proxy-bearer-token the Bun CLI had written — macOS gates that with a Security access prompt that blocks forever in headless CI.

  • The CLI now reads the proxy-bearer-token before spawn and passes it to the bridge over IPC (as it already does for headers/OAuth), so the bridge never does a cross-binary keychain read. Bridge stays on Node (its undici-based --insecure/proxy don't work under Bun).
  • E2E runner: per-test timeout watchdog so a hung test fails fast and names the culprit, instead of stalling the whole job; timeout-minutes on every E2E job as a backstop.
  • On timeout the watchdog dumps the process tree, a native sample backtrace, and the bridge log — which is what pinned this down.
  • Seed unauthorized-auto-detect's keychain via the test's own runtime (same per-binary reason).

Verified: macOS Node + Bun E2E green; Linux Node + Bun green; unit tests, build, lint pass.

Refs #248

https://claude.ai/code/session_01417BuEkifr5jSSx6R2MYCB

The macOS/Bun E2E job hung until GitHub's 6h hard kill, while macOS/Node
and Linux/Bun pass the same suite. Because run.sh only prints results
after every test finishes, the log never revealed which test hung.

The Unix parallel path (xargs, used on macOS and Linux) had no per-test
timeout — only the Windows path did. Add a watchdog to run_test that kills
a test exceeding PER_TEST_TIMEOUT (default 180s, override via
E2E_PER_TEST_TIMEOUT), records it as a failure, and appends a TIMEOUT
notice naming the test once it's dead (after the process exits, to avoid a
write race that would clobber the message). The Windows path now shares the
same knob. Also add timeout-minutes: 45 to every E2E job as a hard backstop.

This converts the hang into a fast, self-diagnosing failure. It does not
fix the underlying macOS+Bun hang itself, which appears specific to the
native @napi-rs/keyring path exercised only on macOS (Linux/Bun falls back
to file storage); the next macOS/Bun run will name the culprit test(s).

Refs #248

https://claude.ai/code/session_01417BuEkifr5jSSx6R2MYCB
@jancurn jancurn merged commit e995adb into main Jun 8, 2026
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@jancurn jancurn deleted the claude/determined-pasteur-Hequt branch June 8, 2026 11:59
jancurn pushed a commit that referenced this pull request Jun 8, 2026
…eout

When the watchdog kills a hung test, capture diagnostics first so the failure
log is actionable instead of opaque: the hung process tree, a native stack
(macOS `sample`, no privileges needed) of each stuck mcpc/bridge process, and
the per-test bridge log. Written to a side file while the test is still alive
to avoid racing its own output, then appended after the kill.

This is what's needed to pin down the macOS+Bun hang in sessions/proxy and
sessions/unauthorized-auto-detect, which only reproduces in CI.

Refs #265

https://claude.ai/code/session_01417BuEkifr5jSSx6R2MYCB
jancurn pushed a commit that referenced this pull request Jun 8, 2026
…hang

The two E2E tests that hung on macOS+Bun (sessions/proxy and
sessions/unauthorized-auto-detect) were blocked inside a synchronous native
macOS Keychain read (SecKeychainFindGenericPassword). macOS keychain ACLs are
per-binary, so reading an item created by a *different* binary triggers a
Security access prompt that blocks forever in headless CI.

The CLI runs under bun but spawned the bridge under a hardcoded `node`, so the
bridge read keychain items the CLI had written under a different binary — e.g.
the proxy bearer token (sessions/proxy). Spawn the bridge with process.execPath
so the CLI and bridge share one runtime, and thus one keychain identity. As a
bonus, a Bun user no longer needs Node on PATH for the bridge to start.

Also seed the keychain in sessions/unauthorized-auto-detect via the test's own
runtime instead of a hardcoded `node`, for the same reason (the bun CLI reads
back what the seed wrote).

Diagnosed from the timeout watchdog's `sample` backtrace of the hung process.

Refs #265

https://claude.ai/code/session_01417BuEkifr5jSSx6R2MYCB
jancurn pushed a commit that referenced this pull request Jun 8, 2026
… hang)

The macOS+Bun E2E hang (sessions/proxy, sessions/unauthorized-auto-detect) was
a synchronous native macOS Keychain read blocking on a Security access prompt:
keychain ACLs are per-binary, so reading an item created by a *different* binary
prompts — and blocks forever in headless CI.

The bridge runs under Node while the CLI runs under Bun, and the bridge read the
proxy bearer token straight from the keychain — an item the bun CLI had written,
i.e. a cross-binary read. The CLI now reads it before spawn (same keychain
identity) and hands it to the bridge over IPC, exactly as it already does for
headers and OAuth credentials; the bridge no longer touches the keychain outside
the sanctioned OAuth-refresh path. The bridge stays on Node deliberately: its
proxy/TLS support uses undici, which Bun's fetch ignores, so a Bun bridge would
break --insecure and HTTPS_PROXY.

Also seed the keychain in sessions/unauthorized-auto-detect via the test's own
runtime instead of a hardcoded `node`, for the same per-binary reason.

Refs #265

https://claude.ai/code/session_01417BuEkifr5jSSx6R2MYCB
@jancurn jancurn changed the title Add per-test timeout watchdog to prevent hung tests from stalling CI Fix macOS+Bun E2E hang (cross-binary keychain read) + per-test timeout watchdog Jun 8, 2026
jancurn pushed a commit that referenced this pull request Jun 8, 2026
…hang

The macOS+Bun E2E hang (sessions/proxy, sessions/unauthorized-auto-detect) was
a synchronous native macOS Keychain read blocking on a Security access prompt:
keychain ACLs are per-binary, so reading an item created by a *different* binary
prompts — and blocks forever in headless CI. The CLI runs under Bun but spawned
the bridge under a hardcoded `node`, so the bridge read keychain items the Bun
CLI had written (e.g. the proxy bearer token).

Spawn the bridge with process.execPath so the CLI and bridge share one runtime —
and one keychain identity. A Bun user also no longer needs Node installed for the
bridge to start.

Bun's fetch ignores undici's TLS-bypass dispatcher, so `--insecure` cannot skip
certificate verification under a Bun bridge. Rather than be silently ineffective,
startBridge now fails with a clear error when `--insecure` is used under Bun;
covered by a runtime-aware e2e test.

Also seed the unauthorized-auto-detect keychain via the test's own runtime
instead of a hardcoded `node` (same per-binary reason).

Refs #248, #265

https://claude.ai/code/session_01417BuEkifr5jSSx6R2MYCB
jancurn pushed a commit that referenced this pull request Jun 8, 2026
With the bridge now running under the CLI's runtime, its keychain access is
same-binary — but the bridge still read the proxy bearer token directly from the
keychain in startProxyServer(), the lone keychain read outside the sanctioned
OAuth-refresh path (CLAUDE.md / #55). A post-spawn keychain read can also race
the bridge's IPC-credential timer if the keychain is locked.

Read the token in the CLI before spawn and hand it to the bridge over the
existing set-auth-credentials IPC message, exactly as headers and OAuth
credentials are already delivered. The keychain stays the at-rest store (so
authenticated proxy sessions survive restarts without re-passing the flag); only
the reader moves from the bridge to the CLI. The bridge now touches the keychain
only on the OAuth-refresh path.

Refs #248, #265

https://claude.ai/code/session_01417BuEkifr5jSSx6R2MYCB
jancurn pushed a commit that referenced this pull request Jun 10, 2026
Bun's fetch ignores undici's TLS-bypass dispatcher, so under a Bun bridge the
`--insecure` flag could not skip certificate verification. Rather than fail loudly,
set NODE_TLS_REJECT_UNAUTHORIZED=0 in the bridge process's environment when
--insecure is given: Bun honors it (verified against a self-signed server, on the
undici-fetch path the bridge actually uses), and it is a harmless no-op alongside
the existing undici dispatcher on Node. --insecure now works under both runtimes —
which also matches the pre-PR behaviour, where the bridge ran under Node.

Set via the spawn env so it is in place before the runtime initializes TLS, and
scoped to the one bridge process. The insecure e2e test returns to runtime-agnostic
(it asserts --insecure works under whatever runtime runs it), and the CHANGELOG no
longer claims a Bun --insecure change — net of this PR there is none.

Also log proxyBearerToken presence in the bridge's auth-credentials debug summary.

Refs #248, #265

https://claude.ai/code/session_01417BuEkifr5jSSx6R2MYCB
jancurn added a commit that referenced this pull request Jun 10, 2026
…266)

Completes #265 (which added only the per-test timeout watchdog): fixes
the macOS+Bun E2E hang. Root cause, pinned via the watchdog's `sample`
backtrace: a Bun CLI spawned the bridge under a hardcoded `node`, so the
Node bridge did a cross-binary macOS Keychain read that blocks on a
Security prompt in headless CI.

- Run the bridge under the CLI's runtime (`process.execPath`) — one
keychain identity; a Bun user no longer needs Node installed.
- Deliver the proxy bearer token to the bridge over IPC, so the bridge's
only keychain access is the OAuth-refresh path (#55).
- `--insecure` works under both runtimes (Bun via
`NODE_TLS_REJECT_UNAUTHORIZED=0` on the bridge, since Bun ignores
undici's TLS-bypass).
- The timeout watchdog now dumps the process tree, a native `sample`
backtrace, and the bridge log.
- Seed `unauthorized-auto-detect`'s keychain via the test's own runtime.

Green on macOS + Linux E2E (Bun & Node), unit, build, lint.

Refs #248, #265

https://claude.ai/code/session_01417BuEkifr5jSSx6R2MYCB

---------

Co-authored-by: Claude <noreply@anthropic.com>
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